Automatic Turret Tool Head for 8 Tools
Automatic Turret Tool Head ALTAROS:
- Patented pneumatic mechanism
- Proudly made in the Czech Republic
- Highly repeatable accuracy
- Up to 8 tools
- Fast automated tool change
- Compact design for placement even on smaller lathes
- Installation to control board: 1 input and 1 output
- For Mach3-controlled lathes, fast installation
Price outside EU (USA, Asia...) aprox.: 830 USD
To make an order visit: MILITARYAIRGUN.COM
The ALTAROS automatic turret head is designed for a quick change of up to eight tools on a classic or CNC lathe. The positioning of the tools is carried out by means of a solenoid valve controlled manually or by a program. The automatic turret head is designed primarily for the MACH 3 program.
Even a classic lathe can be converted to an automatic, computer-controlled CNC, which pays off especially for entrepreneurs and do-it-yourselfers who cannot afford an expensive CNC machining center. With the possibility of automatic tool change, machining speeds are reduced at a reasonable cost. This enhancement can also be used for small and medium-sized lathes. The automatic tool head is a semi-professional solution that significantly improves work efficiency. No need to buy machinery for millions. For craftsman who does not want CNC, it is possible to use manual control, compared to conventional tool holder the number of usable tools is twice larger and in combination with electronic axes also increase productivity.
The turret head allows the coolant to be supplied directly to the cutting edge during machining. For individual needs of your tools are provided accessories plates and instructions for making your own accessories, which will give you the coolant exactly where you need it.
The tools rotate clockwise and the tool positions are numbered.
The internal mechanism contains a minimum of moving parts and is controlled by simple electronics, so the automatic head is not prone to malfunctions. The patented mechanism is powered by compressed air, which ensures high rigidity of the tool head by its high pneumatic force. This allows highly repeatable accuracy and easy tool change. Moreover, the whole machine is very compact and can be placed on smaller lathes.
Machining - Highly repeatable accuracy
Manual control and CNC machining
To control with Mach3 software, the turret head uses a modified macro, which controls tool change and can prevent some operator errors.
Notice
The swing over slide should be bigger than 85.5 mm/3.3694 inches!
Anyone who wants this product must be able to manufacture or otherwise obtain a custom base plate that will be attached to the slide of their type of lathe. The drawing of the plate is in the user manual. Height and attachment are individual for each lathe.
For individual customer needs, we leave on which tools they will use and what the height of the tool cubes will be. You must not exceed the recommended cutting force of 500 N. Tool cubes need to be manufactured according to the needs and dimensions of the tools. Cubes should be made of duralumin. It is not advisable to load the turret head heavily unevenly. Drawing is in the user manual.
Download the latest version of MANUAL high resolution with colored pictures HERE.
Using on CNC
Although we supply the product with detailed instructions and the necessary software add-on: macro controlling tool change. Installation requires some technical and computer skills. Therefore, it is important to read the user's manual before you order it, whether this product is suitable for you and that you will be able to put it into operation.
Download the control M6 macro HERE.
For your own software, you can edit the macro yourself according to the following scheme, higher resolution HERE. (We do not guarantee proper operation when using software other than Mach3.)
Technical data:
- Recommended pressure 4-4,2 bar / 58-60 PSI, MAX 5 bar / 72 PSI
- Voltage DC 12 V
- Recommended cutting force 500 N, MAX 650 N
- Accuracy +- 0.01 mm / 0.0004 inch
- The axis height (height of tooltip) without a base mounting plate is 64.5 mm / 2.5394 inches
- Tool holder for 8 tools (directly for front tools 12x12 mm, tools of other shapes are fixed around the outer edge in special jigs)
- Control manually / automatic programs Mach3
- One position change time 1.3 seconds
Package:
- Packed in a solid wooden box and screwed to the bottom.
- 11 x 9 x 9 inches
- Weight: 6.5 kg
Material
A combination of aircraft aluminum alloy and steel gives it durability and low weight.
Package contents
- Automatic turning head ALTAROS for 8 tools
- 4x screws
- Instructions for use
- 3x plates for aiming the coolant at the cutting edge
Warranty 2 years
On mechanical parts (not consumables) when properly maintained and handled.
Videos from user CNC4XR7:
Experience with this product filmed on youtube channel CNC4XR7, which deals with machining and Mach3 software, video selection:
Mounting plate production:
Installation and wiring:
First part: